A new material is quietly rising in the construction market, heralding a revolution in the exterior tile sector. This material, known as foamed ceramics, is poised to capture a significant share of the exterior tile market in the future with its unique characteristics and advantages. However, many people are not familiar with foamed ceramics. This article will lift the veil of mystery surrounding it, exploring its production process, features, and market potential.

What is Foamed Ceramics?

Foamed ceramics is a novel type of inorganic non-metallic material, and its production process bears some similarities to that of tiles but is more advanced and environmentally friendly. It is primarily made through a series of steps including material mixing, molding, drying, high-temperature firing, and cutting. Compared to traditional tiles, the production of foamed ceramics omits steps such as press forming, glaze application, and inkjet printing, simplifying the process and reducing energy consumption and pollution.

The Production Process of Foamed Ceramics

The production process of foamed ceramics begins with the mixing and molding of raw materials, followed by high-temperature firing to cure the material. During this process, the material undergoes temperatures of up to 1200 degrees, forming a hard surface similar to that of tiles, but with a lighter and more porous internal structure. This unique structure endows foamed ceramics with a range of excellent properties.

Characteristics of Foamed Ceramics

The density of foamed ceramics is approximately between 0.4 to 0.45 tons per cubic meter, making its weight only one-sixth that of traditional tiles. This low-density feature, combined with its high strength and weather resistance, makes foamed ceramics an ideal material for exterior walls. Additionally, foamed ceramics possess characteristics such as acid and alkali resistance, high-temperature tolerance, low coefficient of expansion, and zero water absorption rate, ensuring stable performance under various climatic conditions.

Market Potential of Foamed Ceramics

As an inorganic material, foamed ceramics have a lifespan comparable to the building itself, meaning that once installed, it virtually requires no replacement. This durability and low maintenance cost make foamed ceramics a compelling choice for commercial and residential construction projects. With increasing attention to environmental protection and sustainability, the environmentally friendly production process of foamed ceramics also makes it an attractive option in the construction industry.

Conclusion

With its lightweight, high-strength, weather resistance, and eco-friendly characteristics, foamed ceramics is becoming a strong contender in the exterior tile market. As technology advances and the market recognizes its value, foamed ceramics is expected to capture a significant share of the exterior tile market in the future. For architects and designers seeking innovative and sustainable building materials, foamed ceramics is undoubtedly a choice worth considering.