Block Squaring Diamond Wire Saw Machine for Stone Block Cutting
XBSJ-3000/3500/4000
Product Definition of Diamond Wire Saw Machine for Stone Block Cutting
The Dinosaw Intelligent Block Squaring Wire Saw Machine for Stone Block is a high-performance cutting tool specifically designed for stone block cutting. This machine is ideal for processing materials such as granite, marble, sandstone,limestone concrete, and more. With its advanced automation and precision control, the diamond wire saw machine delivers impressive cutting efficiency, offering both speed and accuracy to meet the demands of modern stone processing industries.
By integrating cutting-edge technologies, the Dinosaw diamond Wire Saw cutting Machine for Stone Block optimizes production time while reducing waste, making it the perfect choice for stone quarries, factories, and processing plants.
How Wire Saw Machine Works
The wire saw machine for stone block utilizes a diamond wire saw, powered by a high-torque motor. The cutting wire moves at high speed through the stone, ensuring smooth and efficient cuts. The intelligent control system automatically adjusts cutting parameters, including speed and tension, providing real-time monitoring and feedback.
Compared to traditional stone cutting machines, the Dinosaw wire saw offers higher cutting precision and faster performance. The cutting speed is 1.5–2.0 square meters per hour, which significantly increases productivity in stone block cutting operations.
Key Features and Applications of Diamond Wire Saw Machine for Stone Block
High-Efficiency Cutting: The stone block wire saw cutting machine is engineered to provide high cutting efficiency, with a cutting speed of 1.5-2.0㎡/hour. This is 50% faster than conventional stone block cutting machines, significantly reducing production time.
Precision and Accuracy: With an impressive cutting accuracy of ±1mm, this stone block cutting machine ensures precise cuts, whether for large granite blocks, marble slabs, or other stone materials. The machine’s advanced servo system guarantees consistency in every cut.
No CAD Programming, Easy Operation: The Dinosaw Wire Saw Stone Block Cutter is designed for ease of use. There is no need for complex CAD programming; operators can input the cutting parameters directly, and the system automatically handles the rest. This simplified operation reduces the likelihood of human error and improves operational efficiency.
Remote Service and Upgrades: The machine is equipped with a built-in 4G and OTA system, enabling remote monitoring and software updates. This eliminates the need for on-site service, saving both time and costs. The diamond wire saw block cutting machine can be updated remotely, ensuring that the machine always operates at peak performance.
Versatile Material Compatibility: In addition to cutting granite and marble, the stone block cutter can also process concrete, graphite, and various metals. This versatility makes the machine ideal for a wide range of industries, including construction, mining, and manufacturing.
High Reliability and Safety: The wire saw machine is equipped with multiple safety features, including overload protection, an emergency stop button, and an automatic monitoring system. This ensures safe and stable operation, reducing downtime and maintenance costs.
Technical Specifications of Wire Saw Machine for Stone Block
Max Cutting Size: Suitable for cutting large stone blocks of varying sizes.
Cutting Accuracy: ±1mm.
Cutting Speed: 1.5-2.0㎡/hour.
Motor Power: High-powered motor to handle large and tough materials.
Tension System: Automatic hydraulic tension system for optimal wire performance.
Control System: Fully automated system with no need for CAD programming, easy-to-use interface.
Applicable Materials
The Dinosaw wire saw machine for stone block is capable of cutting a wide range of materials, making it highly versatile. Some of the materials it can process include:
Granite Blocks (granite block cutting machine)
Marble Blocks (marble block cutting machine)
Concrete Blocks (concrete block cutter)
Metal Blocks (metal block cutter)
Graphite (graphite cutting)
Precast Concrete (precast concrete cutting)
This makes the machine an ideal solution for businesses involved in stone quarrying, construction, and metal processing.
Customer Case Studies
Many stone processing companies around the world have successfully implemented the Dinosaw Intelligent Block Squaring Wire Saw Machine for Stone Block, improving their production efficiency and cutting quality. Here are some highlights:
India Case Study: A granite quarry in India reported a 40% increase in productivity after installing the granite block cutter, cutting down processing time and improving cutting precision.
Brazil Case Study: In Brazil, a marble processing company reduced production time by 30% and minimized material waste using the marble block cutting machine, significantly boosting their bottom line.
Advantages and Unique Selling Points
Higher Efficiency and Faster Cutting: The Dinosaw wire saw machine for stone block achieves cutting speeds of 1.5-2.0㎡/hour, providing 50% faster performance compared to traditional cutting methods.
Easy and Intuitive Operation: There is no need for complex CAD programming. Operators can quickly set cutting parameters and let the machine do the work, reducing errors and simplifying the entire process.
Remote Monitoring and Upgrades: The machine comes with a built-in 4G and OTA system, allowing for remote diagnosis and software upgrades. This ensures that the equipment stays up-to-date and continues to deliver optimal performance without the need for on-site technical support.
Versatile for Different Materials: The stone block cutter can handle various materials, including granite, marble, concrete, and metal, making it a multi-purpose machine for businesses in diverse industries.
High Safety and Reliability: Safety features such as overload protection, emergency stop, and continuous monitoring ensure that the machine operates smoothly and reliably, reducing downtime and maintenance costs.
FAQ
Q:Are you manufacturer or trading company?
A:We have two factories, one for stone processing machines and another for diamond tools. Besides, we are the only new composite technology company in China's stone machinery industry that integrates AI+IOT software development team, electrical engineer team, mechanical design team, and mechanical production team.
Q:What is your maximum processing size?
A:Our biggest model is YXSJ-4000-25H, its max. cutting size is 4000*4000*2500mm. Can also be customized as per specific requirement.
Q:Is your wire saw easy to get broken?
A:No. Our machine is equipped with hydraulic tension device + pressure sensor, which can automatically balance the wire pressure during production(accuracy up to 0.1Mpa), so that the wire always maintains tension and thus not easy to break.
Q:Is it difficult to operate your wire saw machine?
A:Our machine is very simple and easy to operate. It takes around 2~3 days for installation & training, no need to learn complicated G code, no need to have CNC background. We have patent for our operation system;
Q:How many tons stones can your trolley load?
A:We have different design for option, 20T, 30T or 50T etc. For trolley we apply heavy duty rail, which is same used for train, thus lifetime is longer. The trolley rotation adopts rotary support(same applied on loader), this is more stable and can bear more load compared to gear structure.
Q:What's the warranty time?
A:One year, not including wire saw, guide wheels, rubber ring, rubber strips etc. After warranty, we will continue to provide service support for client;
Q:Does your machine have remote control system?
A:Yes. Once connected with Internet, our service center engineer can enter the system to help check machine running status and correct setting parameters/datas if needed. Also we can transfer G Code or CAD drawing to the system and help upgrade the system future for free.