Introduction of CNC diamond wire saw cutting machine for foamed ceramics

The CNC diamond wire saw machine is specifically designed for cutting lightweight materials such as foamed ceramics and EPS foam. As a lightweight and optimized version of traditional stone wire saw machines, it delivers high precision and efficiency while being compact and cost-effective. This machine is ideal for industries focused on building insulation and decorative materials.

Product Overview of CNC diamond wire saw cutting machine for foamed ceramics

This CNC diamond wire saw machine integrates an advanced CNC control system and a lightweight structure optimized for processing lightweight materials. Compared to traditional stone wire saw machines, it is more compact and easier to operate, yet still delivers outstanding performance. With precision wire saw-grade cutting accuracy, the machine can handle lightweight materials efficiently and is compatible with stone wire saws for processing low-density stones like sandstone and limestone. However, it is not recommended for regular stone cutting.

Features of CNC diamond wire saw cutting machine for foamed ceramics

1. Lightweight Design, Space-Saving

   • The machine occupies only 39㎡, making it suitable for facilities with limited space.

   • Its optimized power system is tailored for cutting lightweight materials such as foamed ceramics and EPS foam, ensuring high efficiency.

2. High-Precision Cutting, Smooth Results

   • Delivers precision wire saw-level accuracy, achieving cutting precision of ≤1mm. This ensures smooth, clean cuts with no additional finishing required.

   • The CNC system supports complex path adjustments and CAD design imports, catering to diverse processing needs.

3. Economical and Cost-Effective

   • Compared to traditional stone wire saw machines, this lightweight version consumes less energy while maintaining high performance, making it an economical choice for lightweight material processing.

4. Versatile Applications with Material Compatibility

   • Efficiently cuts lightweight materials such as foamed ceramics and EPS foam.

   • Compatible with stone wire saws, enabling it to process lightweight stones like sandstone and limestone. However, it is not suitable for cutting high-density or regular stones.

5. Smart Control, Easy Operation

   • Equipped with an advanced CNC system, the machine allows automatic path adjustments and real-time monitoring, simplifying operations and reducing labor costs.

Applications of CNC diamond wire saw cutting machine for foamed ceramics

1. Foamed Ceramics Cutting

   • High-efficiency cutting of foamed ceramic panels with smooth and precise results, widely used in decorative and building insulation industries.

2. EPS Foam Cutting

   • Specialized for EPS foam cutting, meeting the precision requirements of insulation panel manufacturing.

3. Lightweight Composite Material Processing

   • Handles low-density composite materials, such as foamed ceramics and decorative insulation boards, catering to diverse construction industry needs.

4. Lightweight Stone Processing (Not Recommended)

   • Compatible with stone wire saws for cutting lightweight stones like sandstone and limestone. Not recommended for high-density stone cutting.

Technical parameters of CNC diamond wire saw cutting machine for foamed ceramics

Why Choose This Product

1. Optimized for Lightweight Materials

   • Designed to excel in cutting lightweight materials such as foamed ceramics and EPS foam, ensuring high precision and efficiency.

2. High-Precision Cutting for Demanding Tasks

   • Achieves precision wire saw-grade accuracy with cutting precision of ≤1mm, ensuring smooth and clean surfaces.

3. Cost-Effective Solution

   • Lower acquisition and operational costs compared to traditional stone wire saw machines, ideal for lightweight material processing customers.

4. Adaptable to Stone Cutting (Limited Scope)

   • Capable of processing low-density stones like sandstone and limestone, but not recommended for high-density stones.

5. Smart and Efficient Operation

   • CNC control system supports CAD design imports and automated operations, significantly improving productivity and reducing manual intervention.

Customer Case Studies

1. Case 1: Building Insulation Material Manufacturer

   • A manufacturer used this machine for cutting EPS foam panels, achieving a 30% increase in processing efficiency and significantly reducing material waste.

2. Case 2: Decorative Material Supplier

   • A decorative materials company utilized the machine for cutting foamed ceramics, meeting the precision requirements of high-end projects and reducing post-processing time.

FAQ

1. Q：Are you manufacturer or trading company?

   A：We have two factories, one for stone processing machines and another for diamond tools. Besides, we are the only new composite technology company in China's stone machinery industry that integrates AI+IOT software development team, electrical engineer team, mechanical design team, and mechanical production team.

2. Q：What is your maximum processing size?

   A：Our biggest model is YXSJ-4000-25H, its max. cutting size is 4000*4000*2500mm. Can also be customized as per specific requirement.

3. Q：Is your wire saw easy to get broken?

   A：No. Our machine is equipped with hydraulic tension device + pressure sensor, which can automatically balance the wire pressure during production(accuracy up to 0.1Mpa), so that the wire always maintains tension and thus not easy to break.

4. Q：Is it difficult to operate your wire saw machine?

   A：Our machine is very simple and easy to operate. It takes around 2~3 days for installation & training, no need to learn complicated G code, no need to have CNC background. We have patent for our operation system;

5. Q：How many tons stones can your trolley load?

   A：We have different design for option, 20T, 30T or 50T etc. For trolley we apply heavy duty rail, which is same used for train, thus lifetime is longer. The trolley rotation adopts rotary support(same applied on loader), this is more stable and can bear more load compared to gear structure.

6. Q：What's the warranty time?

   A：One year, not including wire saw, guide wheels, rubber ring, rubber strips etc. After warranty, we will continue to provide service support for client;

7. Q：Does your machine have remote control system?

   A：Yes. Once connected with Internet, our service center engineer can enter the system to help check machine running status and correct setting parameters/datas if needed. Also we can transfer G Code or CAD drawing to the system and help upgrade the system future for free.